Do you want to construct a cleanroom but are short of space? We often come across cases where the client needs cleanroom construction. But the problem is, there is not even a single square inch left on the property where a cleanroom can be constructed. What’s worse is it is pretty expensive to build a cleanroom from scratch. So, the question is, what can be done?
Don’t worry. You can convert any existing office into a cleanroom. In many cases, converting an existing workspace into a cleanroom is pretty fun. Because of the nature of the work done in a clean room, the standards to be followed require full compliance. Otherwise, the room will be declared useless. Wondering how an existing office space can be converted into a cleanroom? Let’s find out.
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Cleanroom Assessment
Constructing a cleanroom in an existing space relies on the planning stages to ensure that the existing space can support the cleanroom you need. This planning must be done before any construction work begins.
A cleanroom expert assesses the space and determines will the space be able to accommodate necessary equipment, furniture, and personnel. The shipping container cleanroom expert also checks the quality of the room’s air and looks for filtration needs. In short, he will look thoroughly and find out what can be adapted or replaced.
Similarly, the HVAC system is checked. If the existing HVAC system can be utilized, it must be upgraded to meet specific requirements. On the contrary, if the system is not powerful enough, the client won’t achieve the desired level of control. Hence, it will have to be replaced with an efficient system.
How to Convert an Existing Space into A Cleanroom?
It is possible to convert an existing office into an ISO 5-8 cleanroom featuring fiber-reinforced plastic (FRP) panels. These panels are attached to the walls with a non-outgassing adhesive which works best on most standard surfaces, including gypsum wallboard and concrete. This feature makes it one of the market’s most effective and efficient solutions today.
FRP panels are durable and have a patented surfacing technology that seals them uniformly throughout the surface. This feature makes the cleanroom safer for working with chemicals and hazardous substances. These panels also prevent particle emission or microbial growth. Furthermore, fiber-reinforced plastic panels are the only option with FM fire-rating approval.
Steps Involved in Cleanroom Conversion Process
Generally, a modular cleanroom conversion comprises three steps; i.e., FRP wall panels, modular ceiling grid, and a wide range of flooring options. This entire procedure is followed by a large selection of accessories that allow you to customize the room by adding HEPA fan/filter units, access doors, lights, environmental control systems, and pass-through chambers. All this customized installation is done as per client needs.
Installation of the ceiling grid is fast and super easy because of the rigid all-steel design, which accommodates spans up to 20 feet and does not require internal support columns or ceiling suspension wires even if it has been completely loaded with FFUs and lights.
The overall room system appears much more attractive because of its unique design and manufacturing process. All the elements are resistant to the damaging effects of various chemicals. This ensures room cleanliness and sterility.
What are the Best Sites for Cleanroom Conversion?
Usually, unused office spaces offer the best opportunity for cleanroom conversion. Depending on your cleanroom’s requirements, you can use an existing ceiling grid and windows and connect them with the building’s HVAC system. However, if your cleanroom has specific requirements, you may need a dedicated cleanroom HVAC.
Final Words
If you don’t have space and have a limited budget, you can convert an existing workspace into a cleanroom. To convert an existing office into a cleanroom, FRP wall panels are attached to the existing walls of the space. This creates a non-particle-shedding structure. The cleanroom may also include antistatic flooring, a grid lighting system, and an airflow pattern that works within a customized space.
