A prototype? A bridge of communication
What do you think is the importance of a customized prototype? “If the founders of Ford had originally asked consumers what they wanted, they would have said they wanted a faster horse”, said by Steve Jobs. At the same time, many creative ideas from designers are difficult to judge without a prototype. So, in this way, the prototype is the bridge between the user and the design idea. With a prototype, we can better communicate and discuss the feasibility of the product.
Prototyping is an important part of the product development process and is a visual representation of design ideas, while prototype machining and production is the transformation of design ideas into reality. By creating high-fidelity CNC machining prototype, the product can be better tested, evaluated and improved in multiple rounds. On the one hand, a good design idea needs a suitable vehicle to be presented. On the other hand, prototypes are the standard and basis for project development in practice, and with them it is possible to obtain efficient communication based on models and to avoid inaccurate and unreasonable assumptions.
So, in essence, prototypes are a communication tool. A sophisticated prototyping process allows for better communication between the design idea and reality, between the user and the product.
The main principles of rapid prototyping are speed and affordability, allowing multiple design versions of a prototype to be produced at once, or multiple revisions and production of the same prototype in a very short period of time, using different designs and materials. The resulting prototypes provide critical information to help engineers make design decisions before producing higher fidelity models for functional testing and production.
The principle of CNC custom machining prototype? A human brain simulated by data
The CNC system consists of two main components: hardware and software. At its core is the computerised digital control unit. It works with the system hardware through the system control software to rationally organise and manage the input, data processing, interpolation and output information of the CNC system and to control the execution components so that the CNC machine tool automatically processes according to the operator’s requirements. CNC is equivalent to the human brain and only by sorting out the brain head can the corresponding tasks, such as control tasks and preparation tasks, be completed better.
The CNC machined prototype is a high-tech product of modern product development and is a “subtractive technology”. It starts by writing a data processing program based on the graphic requirements, which is processed by a data device to form various processing instructions. The raw material is then clamped and fixed to the machine, and the computer digitally controls the automated machine tool, which cuts and digs the whole piece of material into parts through tool cutting.
The CNC consists of a digital system for automated production and, compared to conventional machining, is highly accurate and capable of handling a wide range of materials. With the exception of particularly exotic designs, CNC custom machining of prototypes is generally more cost effective and accurate.
CNC Custom Machining Prototypes? An Optimal Choice
Many prototypes can be prototyped using CNC machining, which has the advantages of large size, high strength and good toughness.
It is now the most mature and mainstream processing technology. The available materials are more extensive.
Compared with traditional semi-mechanical or manual production, the CNC machining process is characterized by.
(1) CNC machining process has high precision and surface quality, the size of the workpiece is more stable and the surface roughness of the workpiece after processing is smaller.
(2) CNC machining process is easy to realise automation, mechanisation and standardisation, and it is an advanced manufacturing technology.
(3) The CNC machining process has high productivity and is three to five times more productive than traditional manual production when machining complex-shaped workpieces.
(4) CNC machining process can complete many complex shapes of parts and structures that cannot be completed by ordinary machine tools.
(5) As the CNC machining process is computer-controlled, it can dynamically monitor and control the machining process and make timely adjustments and compensation for errors that occur.
The process of CNC machining custom prototypes? A collaborative battle
All industries have a workflow, understanding the process of CNC machining custom prototypes can better help customers to work efficiently. CNC precision parts processing factory custom process is generally
(1) Receive customer 3D drawings for quotation: prices are determined according to the drawings and the difficulty of the later process.
(2) according to the prototype production of materials, hardness, precision requirements and other processes to be programmed
(3) cnc prototype machining
(4) Manual processing: prototypes just machined from the machine need some manual processing because of burrs and dirt on the surface, etc.
(5) Surface treatment: In order to make the prototype look beautiful, some surface treatment process needs to be done.
(6) Testing: After testing by the QC department there are no problems then it can be packed and shipped.
CNC machining of custom prototypes allows the design to be modified and multiple versions to be tested easily and quickly, while maintaining a high level of accuracy. assessment to avoid risk.
Choose Asianstar CNC Machining Factory? One click to solve all your worries
The needs of customers are the direction that CNC Machining Factory strive for. At present, many large companies and small enterprises usually choose to use CNC to make prototypes in order to save costs and time in the production process. CNC Machining Factory accompany you to create better products with rich experience, professional personnel and all-round services. Choosing a professional CNC Machining Factory to customize the prototype is the first step to realizing your creative idea.
1. Price advantage. Asianstar CNC Machining Factory’s website has an online inquiry function, which allows customers quickly get pricing and provided advice to control machining costs.
2. Efficient. Asianstar CNC Machining Factory has a large number of professional staff and a standard workflow to provide a professional service while reducing customer waiting time.
3. Variety of options. Asianstar CNC Machining Factory processes a wide range of materials such as aluminium, brass, copper, stainless steel, mild steel, titanium, ABS, HDPE, LDPE, PEEK, nylon, PTFE and more. Asianstar CNC Machining Factory’s team of engineers will select the best production solution as well as tools and cutters for unique materials to help customers better transform their ideas.
4. Strict quality control system. With a strict QC control system, Asianstar CNC Machining Factory is able to perfectly control production accuracy and product appearance to provide customers with first-class products.
