If you own a business that operates in harsh conditions, such as manufacturing or agriculture, you know how important it is to maintain your company’s equipment. After all, if your equipment isn’t operational and productive, it means you can’t sell your products or services. Ceramic coating services are designed to protect and extend the life of a variety of different types of industrial equipment and fixed assets. This is because they provide three primary benefits: they protect against corrosion and other wear-and-tear damage, reduce maintenance needs and costs, and extend the useful lifespan of industrial machinery.
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What is a ceramic coating?
Ceramic coatings are applied to metal surfaces to increase the equipment’s life. Inorganic coatings, including ceramic coatings, are applied to metal surfaces to help extend the asset’s useful lifespan. Ceramic coatings have several benefits over standard coatings. These include: More environmentally friendly.
Ceramic coatings are less polluting than standard coatings, as they don’t contain any volatile organic compounds (VOCs). This means they don’t pose a health risk and don’t contribute to air pollution. However, they are also less susceptible to biodegradation, which means they can last longer than other coating types. Reduce maintenance needs and costs.
As they don’t require regular cleaning or maintenance, new car ceramic coating helps reduce costs related to maintenance or cleaning.They also won’t rust easily, so that they can be left on equipment for longer periods. This can help reduce the time it takes for equipment to be repaired, which can hurt the business. Protect against corrosion and other wear-and-tear damage
Corrosion and other wear-and-tear damage are the main causes of equipment failure. A ceramic coating can help reduce the likelihood of damage to equipment by reducing the number of corrosive elements that have access to the asset’s surface. It can also help to prevent wear-and-tear damage caused by friction, such as pitting and ragging. Ceramic coatings are applied to metal surfaces to increase the equipment’s life. Inorganic coatings, including ceramic coatings, are applied to metal surfaces to help extend the asset’s useful lifespan.
Why is a ceramic coating required?
A coating is required on industrial assets because these items are made of metal and will rust if not protected against the elements. If a piece of equipment is not coated, it will be damaged by the elements, such as rain, sunlight, and snow, which will cause rusting. When this happens, the asset will need to be replaced. A coating can extend the useful lifespan of metal assets by protecting them from the elements. It can also extend their life by preventing the metal from wearing down. This means the asset will need to be replaced less frequently, which can save the business money. Furthermore, a coating can also increase the value of metal assets by making them look more appealing.
Types of ceramic coatings
Ceramic coatings can be divided into three main categories: silicon carbide, alumina, and silica. While these categories may seem to apply only to non-ferrous metals, such as aluminum and iron, they are also used to protect copper and other ferrous metals. Silicon carbide coatings are used to protect industrial assets against corrosion caused by sulfur in the air. They are applied to the asset by spraying a liquid coating that hardens into a tough ceramic coating. They are extremely durable, lasting a minimum of two years and a maximum of five years before they need to be replaced. Alumina coatings are resistant to a wide range of corrosive elements, but they are primarily used to protect ferrous metals against the corrosive properties of air. The coating is applied to the asset with a liquid that hardens into a ceramic coating. It offers excellent resistance to high and low temperatures, making it ideal for use in outdoor or indoor environments. Silica coatings are the most commonly used and are the most cost-effective. They are applied to industrial assets by spraying a liquid that hardens into a tough, non-porous ceramic coating. They are durable and easy to maintain, making them a good choice for companies that don’t have a large budget for maintenance.
Things to look for when purchasing a coating
Once you have decided which type of coating you want to use, you will need to perform some due diligence to ensure you buy a quality product. Here are some metiers to keep in mind:
- Look for a company that is ISO 9001:2008 certified. This means the company is certified to the highest quality level, and the coating is of the highest quality.
- Make sure the coating has a minimum life expectancy of two years. This means you can expect it to last at least two years before it needs to be replaced.
- Ensure the coating is designed for your asset and meets safety standards.
- Make sure a reputable, experienced coating applicator applies the coating. – Make sure the price you are quoted for the coating is reasonable. If it is too cheap, the coating may be wrong.
- Ensure the coating meets the regulations of where the coating will be applied.
Conclusion
Ceramic coatings can be essential to keeping industrial assets operating safely and efficiently. They help extend the lifespan of machinery and equipment by protecting against wear-and-tear damage and corrosion. They also make equipment more attractive to potential buyers, which can increase its value. If you own a business that operates in harsh conditions, such as manufacturing or agriculture, you know how important it is to maintain your company’s equipment. After all, if your equipment isn’t operational and productive, it means you can’t sell your products or services. The best way to ensure your operations run smoothly is to get industrial coatings that can help protect against corrosion and other wear-and-tear damage, reduce maintenance needs and costs, and extend the useful lifespan of your assets.