Running a for-profit warehouse is all about increasing efficiency. There are some common problems that all warehouse operators face, but some warehouse problems are worse. Without unchecking, they can lead to poor performance and loss of profits. However, you can overcome these problems with the right material handling equipment like trolleys Melbourne and investment in the right system.
Here’s how to solve the biggest warehouse problems.
Table of Contents
Warehouse Problem # 1: Workers are struggling to get goods at heights
One of the worst warehouse problems is employee injuries. This slows down the production, but it can also cause you legal issues and compensation claims.If workers have to reach high altitudes to get the cargo, this can lead to back and shoulder problems and tension in other muscles.
Solution: You can avoid this problem by investing in tools that will make it easier to remove the content. Consider equipment such as a lift table or a high lift pallet truck. This lifts the luggage to a comfortable height and reduces the risk of injury to the worker.
Warehouse Problem # 2: Workers suffer from recurrent stress injuries
When heavy and awkward items have to be carried on a daily basis, the risk of injury to the worker increases. But injuries don’t have to be inevitable. If workers often fall ill due to stress injuries, it affects your productivity and profitability, so it pays to move on.
Solution: Solve one of the worst warehouse problems by purchasing some basic manual handling equipment such as trolleys Sydney. Depending on the tasks that need to be done, equipment such as sack trucks, pallet trucks, platform trucks and stackers will reduce the need for bending and heavy lifting.
Warehouse Problem # 3: Moving goods around your warehouse takes a long time
Time is money and if you have a large warehouse, you may find that moving things around takes a lot of time.
Solution: You can increase productivity and easily transport goods by powered pallet truck. Because it is operated, there is no need to push and pull, and it will slide easily on smooth floor surfaces.
Warehouse Problem # 4: The layout is inefficient
Optimizing your warehouse space is all about optimizing the space you have. A bad warehouse layout can cost you money. This slows productivity, hurts stock and contributes to worker injury.An inefficient warehouse layout can be one of the worst warehouse problems, but you can make things better with a few changes:
Solution: Reduce the distance workers need to travel by placing your most popular inventory in front of your warehouse.Use vertical space instead of using precious floor space. Invest in material handling equipment like trolleys and stackers to help workers lift and move goods in restricted spaces and narrow streets. Stackers are smaller than forklift trucks but have more efficiency than basic pallet trucks.
Warehouse Problem # 5: Stock often loses
Stock losses are undoubtedly one of the worst warehouse problems. It’s normal when you move a lot of stuff every day, but the loss is equal to the lost profit. You can reduce the risk of damage by:
Solution: Invest in some heavy-duty manual handling equipment including trolleys, pallets, lifts that will secure the goods when lifting and transporting. Make sure you keep the walkways around the warehouse clean and well lit. Check equipment, pallets and shelves frequently for signs of damage.
