What kinds of motors work in Solar Tracking System?


Solar Tracking System?
Solar Tracking System?
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A solar tracking motor system increases the amount of power produced by your solar system by rotating your panels to track the sun throughout the day, maximizing the angle at which your panels collect solar radiation. Solar trackers are commonly used mostly for surface solar panels as well as big, free-standing solar systems such as solar trees. They aren’t commonly employed in home solar projects, but they do have a position in utility-scale and commercial/industrial solar.

When solar panels are exposed to the sun, the angle at which the sun’s rays collide with the panel’s surface (known as the “angle of incidence”) impacts how successfully the panel converts the incoming light into power. The more energy a solar panel can produce, the smaller the angle of incidence. Solar trackers assist to reduce this angle by orienting panels so that light reaches them parallel to their surface.

Types of Solar Tracking Systems

The mode of motion of solar tracking panels can be used to classify them. A moving surface has three axes: two horizontal axis and one vertical axis. The surface may be adjusted (tilted) along each axis to get the optimal angle for gathering sunlight. Solar tracking systems are divided into two categories: single-axis and dual-axis.

Single-axis solar trackers

A single-axis tracker rotates your panels along a single axis, which is commonly north and south. These configurations allow solar panels to swing from east to west and follow the sun as it rises and sets, enhancing your system’s efficiency without the need for more solar panels. Despite their expensive upfront installation and ongoing maintenance costs, single-axis solar trackers may soon pay for themselves by increasing the efficiency of your solar system. Installing a single-axis tracking system on flat ground in a usually warm and dry environment is critical.

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Dual-axis solar trackers

The panels may move in two axes, north-south and east-west, with a dual-axis tracker. This sort of system uses algorithms and sensors to detect seasonal fluctuations in the sun’s height as well as routine everyday movements to maximize your solar energy collecting throughout the year. Even among big, utility-scale projects, dual-axis trackers (produced by firms like All Earth Renewables) remain a considerably less common alternative for solar systems.

Best Motor for Solar Tracking System

Due to their exposure to sun and other factors, environmental protection is a crucial priority when it comes to electric motors for solar tracking applications. In solar tracking, you may incorporate scorching heat, gale winds, hailstorms, and blizzards, as well as virtual lasting realism. Motors for solar power applications should thus be designed to withstand high temperatures, extremely corrosive salt sprays, wind loads, humidity, and abrasive airborne particulate matter. 

As solar power projects continue to expand, the use of motors with integrated cognitive capabilities becomes increasingly important. The motor types driving performance that can now be incorporated into the motor can enable communication among motors across a network, lowering the overall system cost and TCO (Total Cost of Ownership). In solar power applications, there are many different types of motors to choose from.

  • Stepper Motors

When elements for functioning in the closed-loop position control schemes that characterize solar tracking are integrated, these are not expensive, but they become complicated and lose certain economic advantages. The air gap in these motors is a fraction of that in other types of motors, which can induce rotor binding on the stator when there are substantial temperature differences between numerous motor elements, such as when one side of the motor is exposed to direct sunlight and the bottom is shaded. The stepper motor’s basic speed range is also limited on the high side to roughly 400rpm, which is inconvenient when stowing trackers quickly when the worst storms approach.

  • Brushless DC (BLDC) Motors
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Despite the fact that Brushless DC motors are the most often used in tracking systems today, they have a low TCO and require no maintenance. This motor has no-prone brushes, is extremely effective, and spins at approximately 3000rpm, which is a distinct advantage when a quick stowing time is required.

  • Permanent Magnet Brush DC (PMDC) Motors

These motors are quite efficient, easy to operate, and, if well-constructed, may endure a long time, despite the commutator or brush wear that is necessary in their construction. They also have a wide speed range, which is advantageous in stowing situations.

  • AC Induction Motors

These motors have been utilized in previous Solar Tracking Systems because they can draw electricity directly from the grid; however, AC motors are difficult to regulate at low speeds, which are necessary in most tracking applications. The most effective continuous collecting and monitoring of solar electricity is not possible when induction motors switch on and off in a step function to track the sun.

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Which Gearbox applied on Solar Tracking Motor?

To spin large-area solar panels, industrial sun tracking systems require a lot of torque, which means solar tracking motors need the help of a gearbox to accomplish high-torque and low-speed control.

Planetary gear motors have several benefits over spur and harmonic gearboxes, including great efficiency, cheap cost, and high flexibility.

Here are the two most common planetary gear motors used in sun tracking systems.

PG-80 (DONCENMOTOR)

The PG-80 (DONCENMOTOR) is one of the most common solar tracking motors.

This motor is an 80mm 48V BLDC motor with a 120mm planetary gearbox that can produce 290N.m at 2 rpm. Because of the high torque, it could power more solar panels with a single motor. This is why single-axis solar trackers frequently employ these motors. Another benefit of this engine is its lengthy service life. This motor has been tested and shown to be capable of working continuously for more than 20000 hours. The bearing life determines the motor’s lifespan. This motor may continue to run until the bearings fail.

PG56 series

It could provide 50-100W of power with a lot of torque. This sort of geared motor is used in the majority of solar tracking systems on the market. Due to power limitations, the PG56 series can only produce a certain amount of torque. However, the benefit of the PG56 is its tiny size and low price. This motor is commonly used in double-axis solar trackers due to its inexpensive cost and robust control. To achieve additional torque, engineers usually utilize two or four PG56 in a system.

Market forecast for solar trackers’ motors

Governments and organizations are being forced to replace existing energy sources with new, clean, renewable energy sources as a result of global warming concerns. Solar energy must be one of the primary sources of energy for future societal progress. The need for solar trackers will undoubtedly rise year after year in order to optimize solar energy use. As a result, the demand for solar tracker motors(https://doncenmotor.com/solar-tracker-motor/) will increase in tandem. Solar energy equipment still has a lot of restrictions and application issues at this point. Solar energy’s market prospects have a lot of potential and opportunity for development.


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John Mclane